I gave the machine shop a green light on installing the coils into the finals. Hopefully I will have them back in a day or two. In the meantime, its back to the front axle.
I packed the bearings and housing with as much grease as I could get in there without making a huge mess. I then installed the small bearing and castle nut with a 9/16 inch washer separating them. I did not see a washer in the installation procedure but without it, the cotter pin hole is on top of the nut and not in one of the castellations. Therefore, I presume it belongs there since it was on when disassembled.
The manual says to rotate the hub while tightening the nut until a slight drag is felt, then back the castle nut off til the next castellation is accessible, and insert cotter pin.
In doing so, the spindle now spins freely and there is very little drag. Edit; I loosened the castle nut and hand tightened only. Inserted the cotter pin and it now it has enough drag that it will not spin freely.
I don't want to ruin the bearings and races by not having it tight enough, at the same time, I don't want to over tighten either.
This happened recently on a tandem trailer I purchased. One hub was not tightened enough by the manufacturer and by the time I put 2,000 miles on it the tire was ruined.