ShawnAgne
501 Club
Just as a refresher here is what my drive shaft looked like, notice the ring. It was leaking hydraulic fluid rather quickly.
The first repair job was to sleeve it with a speedi sleeve and replace the standard o ring with a X oring. Well after properly installing the speedi-sleeve in the correct location I quickly noticed an issue. You can't fit the brass bushing over it. (Note when I tried to place bushing I had removed the lip used to put it in place)
So I had to remove it (not easy to do) so I heated it up and in the process trashed the speedi sleeve. So repair #1 ended up just being the X oring. shaft was a little tight it seemed to fit down in the groovs so gave it a try. Leak had slowed had hydraulics for about 2 hours of operation while plowing snow before lost fluid.
So on to repair #2. This time I installed the speed sleeve with the brass bushing in place
I then proceeded to put the cover on with the x-oring. it was very tight going on, so much so that the shaft wouldn't turn, NOT GOOD. So I popped the cover off and the speedi-sleeve was stuck in the cover and had pulled off the shaft. I was NOT A HAPPY camper. So I decided enough of this lets get it done right. I took it to the local machine shop.
The shaft measures .498. The ID of the x oring is .487 and the speedi sleeve adds .026" to the diameter of the shaft. So quickly doing the math you can see why repair #2 was doomed to failure So what they ended up doing is grinding the shaft down to .465". They made a sleeve and then press fit it on to bring the diameter back to .498" In the picture below you can see the sleeve below the white grease and above the brass bushing
Now this is where they had to do some adjusting at .498" diameter with the x oring at .487" there was to much crush and the shaft turned hard. So they ground the sleeve down till it turned free enough but still had good crush on the washer. I forget diamter but want to say it was .496" maybe? Machinist was pretty confident this would seal properly.
SO here is what I learned during this whole saga.
1. If you are going to use a speedi sleeve you are are going to have to open up the shaft opening in the plate. Otherwise everything is just to darn tight.
2. If you use the x oring you need to have your shaft turned down otherwise it will be a little to tight.
3. Most importantly don't do this during the winter in between snow storms when you NEED your hydraulics to work to plow snow. Fix the pump issue in the summer when you just have to mow and you have a second tractor to do this.
The first repair job was to sleeve it with a speedi sleeve and replace the standard o ring with a X oring. Well after properly installing the speedi-sleeve in the correct location I quickly noticed an issue. You can't fit the brass bushing over it. (Note when I tried to place bushing I had removed the lip used to put it in place)
So I had to remove it (not easy to do) so I heated it up and in the process trashed the speedi sleeve. So repair #1 ended up just being the X oring. shaft was a little tight it seemed to fit down in the groovs so gave it a try. Leak had slowed had hydraulics for about 2 hours of operation while plowing snow before lost fluid.
So on to repair #2. This time I installed the speed sleeve with the brass bushing in place
I then proceeded to put the cover on with the x-oring. it was very tight going on, so much so that the shaft wouldn't turn, NOT GOOD. So I popped the cover off and the speedi-sleeve was stuck in the cover and had pulled off the shaft. I was NOT A HAPPY camper. So I decided enough of this lets get it done right. I took it to the local machine shop.
The shaft measures .498. The ID of the x oring is .487 and the speedi sleeve adds .026" to the diameter of the shaft. So quickly doing the math you can see why repair #2 was doomed to failure So what they ended up doing is grinding the shaft down to .465". They made a sleeve and then press fit it on to bring the diameter back to .498" In the picture below you can see the sleeve below the white grease and above the brass bushing
Now this is where they had to do some adjusting at .498" diameter with the x oring at .487" there was to much crush and the shaft turned hard. So they ground the sleeve down till it turned free enough but still had good crush on the washer. I forget diamter but want to say it was .496" maybe? Machinist was pretty confident this would seal properly.
SO here is what I learned during this whole saga.
1. If you are going to use a speedi sleeve you are are going to have to open up the shaft opening in the plate. Otherwise everything is just to darn tight.
2. If you use the x oring you need to have your shaft turned down otherwise it will be a little to tight.
3. Most importantly don't do this during the winter in between snow storms when you NEED your hydraulics to work to plow snow. Fix the pump issue in the summer when you just have to mow and you have a second tractor to do this.
