Left Final Removal for Brake Lining Replacement

Status
Not open for further replies.

Dale Finch

501 Club
While mowing this past week, I felt something wrong with the left brake on my ’52 Cub. It was definitely not working right, so when I finished I looked in the brake slot and saw the brake drum had migrated inboard toward the differential housing. So I took her (Bobbie) to the “hospital” (the shop I have the good fortune to use) and proceeded to remove and repair it.

I figured that this is a very common procedure, but there are still a few folks who have not done this and have not had the opportunity to watch it at a Cubfest. So I took photos at each step. (I am NOT a pro, so if any of my procedures are wrong, feel free to let me know.

REMOVE THE MOWER DECK
1.jpg


REMOVE DRAWBAR/MULE DRIVE ASSEMBLY
2.jpg


INSTALL WEDGES IN FRONT AXLE
3.jpg


CHOCK TRACTOR
4.jpg


JACK TRACTOR
5.jpg


REMOVE WHEEL/WEIGHT AND FENDER
6.jpg


REMOVE BRAKE ROD CLEVIS AND COTTER PINS
7.jpg


SUPPORT FINAL WITH ENGINE HOIST
8.jpg


REMOVE LAST 2 BOLTS ON BOTTOM OF FINAL (after strapping under engine hoist!)
9.jpg


CAREFULLY SLIDE FINAL OUT OF DIFFERENTIAL
10.jpg


YOU CAN SEE WHERE THE BRAKE DRUM WAS BEGINNING TO RUB ON THE DIFFERENTIAL SEAL RETAINER BOLTS
11.jpg


NOTE HOW BRAKE DRUM HAD MIGRATED ALMOST 2" INBOARD (left) WITH BRAKE BAND BARELY TOUCHING
12.jpg


CAUSE? SET SCREW BROKEN AND APPARENTLY LOOSE
13.jpg


THE TOP 1/4" WAS THE ONLY BRAKE PAD CONTACT
14.jpg


BRAKE CONDITION
15.jpg


BROKEN SET SCREW AND LOCK NUT (BOTTOM) WITH "NEW" ONE (TOP)
16.jpg


CLEAN UP FINAL OIL PAN HOUSING
17.jpg


REMOVE OLD DIFFERNTIAL SEAL (Why not? You have it this far apart and it's really some cheap/easy insurance!! I also "chased" all the bolt hole threads with a tap...makes reassembly easier AND precludes problems later on)
18.jpg


OLD AND NEW DIIFERENTIAL SEALS
19.jpg


DRIVING IN NEW SEAL (using a socket upside down, with a larger diameter than the seal, keeps you from going beyond flush with outer edge)
20.jpg


REMOVE TRANSMISSION "FULL LEVEL" PLUG (might as well check fluid and top off...this is the best access you will ever have!!!)
21.jpg


REMOVE FILLER PLUG
22.jpg


ADD OIL OF CHOICE (I used 90wt gear oil) UNTIL IT STARTS COMING OUT LOWER "FULL" PLUG HOLE
23.jpg


CLEAN RUST FROM BRAKE DRUM (worn edge was a small enough area, I decided to leave it)
24.jpg


DRILL OUT OLD RIVETS TO REMOVE OLD LINING
25.jpg


NEW AND OLD BRAKE LININGS (my tremendous thanks to Bob McCarty for making up these...I was SO glad I bought a set from him at a recent Cubfest!)
26.jpg


Sorry about the length of this post, and I must now continue on a second post due to photo limits. Thanks for getting this far! Look for part 2!
 
OK, for those who perservered through my Part 1, here is Part 2! This is a continuation of the Left Final removal http://www.farmallcub.com/phpBB2/viewtopic.php?f=1&t=78421 to replace the brake lining of my '52 cub.

CLEAN RUST FROM AND PRIME BRAKE BAND
2-1.jpg


RIVET NEW LINING (an earlier post showed this, but I cannot find it. Be sure to clamp lining in several places to ensure it is tight against the band. The linings that Bob McCarty sold were already drilled and countersunk. I used a combination of punch in a vice against the flat head, and a pointed punch plus a small body hammer to flare the rivet. I KNOW there is the proper tool for this, but I had to use what I had on hand)
2-2.jpg


COMPLETED BRAKE BAND
2-3.jpg


INSTALL BAND ON DRUM IN FINAL
2-4.jpg


THE CLEANED AND PAINTED FINAL OIL PAN
2-5.jpg


CLEAN SEAT FOR OIL PAN GASKET (I also chased all threads to make reassembly easier and avoid problems downline)
2-6.jpg


INDIAN HEAD GASKET SHELLAC (a thin coating was used on both sides of the gasket)
2-7.jpg


INSTALL OIL PAN (tighten all bolts evenly, but try not to overtighten...could warp the edges, especially if your pan does not have the reinforcment strips)
2-8.jpg


REMOVE FILL PLUG AND FILL FINAL WITH GEAR OIL OF CHOICE (after trussing it up to the hoist, it was much easier to do this now, than crawl under the tractor later! It also beat the idea of filling the pan to an unknown level and THEN installing it onto the final. BTDT...ended up with oil all over the place as the bull gear displaced more than I thought it would!!!)
2-9.jpg


ADD OIL UNTIL IT IS LEVEL WITH THE PLUG HOLE, THEN...
2-10.jpg


REINSTALL THE PLUG
2-11.jpg


IN PREPARATION FOR INSTALLING THE FINAL, GREASE OR OIL THE DIFFERENTIAL SEAL AND...
2-12.jpg


GREAE OR OIL THE FINAL SHAFT TO AVOID DAMAGING THE SEAL
2-13.jpg


CAREFULLY GUIDE THE FINAL ONTO THE DIFFERENTIAL
2-14.jpg


LINE UP THE TOP AND BOTTOM DOWELS, AS WELL AS THE BRAKE BAND PIN (one dowel at top of photo, brake pin at bottom of photo)
2-15.jpg


INSTALL THE 2 LOWER BOLTS
2-16.jpg


INSTALL FENDER
2-17.jpg


YOU CAN SEE THAT THE DRUM AND BAND ARE LOCATED CORRECTLY THROUGH THE FRONT OR BACK (for future checks)
2-18.jpg


INSTALL CLEVIS PIN IN ROD END OF BRAKE ROD (it is a good idea to make sure the rod end is free so you can make the needed adjustments. Easier now than later!)
2-19.jpg


INSTALL COTTER PIN (but don't bend it all the way over yet...you may still need to make adjustments)
2-20.jpg


CHASE THREADS ON AXLE WITH TAP (the lug bolts are fine threads and sometimes can be difficult to get started. MUCH easier if the threads are clean!)
2-21.jpg


INSTALL WHEEL/WEIGHT
2-22.jpg


INSTALL DRAWBAR/MULE DRIVE
2-23.jpg


INSTALL MOWER (adjust idler pulleys for belt tension and proper angles into/out of front spindle per Woods manual available on this forum)
2-24.jpg


CHECK PRPER MOWER DECK ANGLE FOR MOST EFFICIENT MOWING
2-25.jpg


REMOVE THE FRONT AXLE CHOCKS
2-26.jpg


SHEESH!! So did you manage to slug through this entire post or did you just skip to see if she works?! Well the answer is that the brake works just fine, and although the right one probably needs this same service, after some adjustment per the manual, they are well balanced. Thanks for your patience!!
 
Status
Not open for further replies.
Back
Top