forklift

Arnold

Active member
Hi all, glad to see everyone is keeping this forum in good shape. I’d like to continue a discussion I started a while ago, now that I have a better Cub understanding from the info on this forum. I’m still interested in using my ‘49 Cub as a small low weight capacity rough terrain forklift capable of lifting 500-700 lbs six feet high. Or, if I could lift 1000 lbs., only 12 inches off the ground and move it that would be good too. I’ve read a lot here and have since become more familiar with the drawbacks that the Cub has for this use. I searched the internet for ideas and types of lifts and have gotten more familiar with what is available.

As some suggested, I’ve looked into using a used 4wd Kubota with a loader or separately putting a lift on it. A used compact all terrain forklift by other brands or even a used ‘power trac’ would be about the same price, and I admit may be a better solution. I realize that just the materials cost to fabricate a lift on a Cub might be about the same or more. I’d sure like to make use of the cub that I have. So, I thought I’d run a few thoughts by those that are adventurous enough to see if this is possible. This is what I’ve come up with so far.

Putting a lift on the front would put too much weight on the front axle and affect steering. Plus a rear counterweight would add to overall weight, which has to be watched with the cub’s limitations. 3800lbs seems to be the forum’s agreeable maximum. Even so, flotation turf tires would be used in front, along with welded gussets to strengthen the front axle.

Mounting a lift at the rear is counterbalanced by the engine plus additional weight. Here the rear final drive is fragile but can be strengthened as was done for the later model Woods mower and Rick Prentiss backhoe. To this type of bracket I imagine attaching an aluminum 12”x12” heavy duty box truss, similar to http://www.showsolutions.com/pro_series_12_trusses.php ,
as a sub frame that reinforces the cub structure. It would run under the belly of the tractor, also fixed to both sides of the torque tube at the center mounting plate, and to both sides of the receiver at front steering housing. The rear end of the beam is extended beyond the cub and a lightweight forklift is attached to it. This lightweight gusseted box truss will distribute the lift, motion and torque loads evenly, up down and sideways, through the cub’s mounting points, so not to stress one particular area. A post in this forum discussed the deflection forces of the span and sizes and weights involved for a steel ‘I’ beam sub frame running under the cub belly as it extended working weight - like lifting a bale spear or snow blower, I believe. But now I can’t find it. From the numbers that were given I calculated that the aluminum box truss meets that discussion’s requirements. The truss can also be extended beyond the front of the cub and hold counterweights. The cub’s rear rocker arm can be used to tilt the forklift fore and aft. This truss beam would also aid in turning the forklift into a non permanent attachment by easily driving over it then hoist up and mount into position. A steel box truss would be easier to attach, to weld to, and could take a beating but the weight would take away from the overall load capacity of the Cub and forklift. Aside from making one, they are hard to find. What do I need to understand about attaching aluminum to steel, specifically the aluminum box truss to steel brackets and the cub itself?

Operating the lift could be done several ways. The existing TC can lift 400lb loader bucket so should be able to operate a 400lb lift. I have not worked out the details but for 400 lbs I imagine a “carry-all” concept that uses TC to raise the load in 12 inch increments, like an extension ladder. Each 12 inch raise is caught and held by a trip mechanism. The rocker arm is lowered while the load stays in place. The arm catches a new “rung” or chain link type catch, and then raises the load another 12 inches and so on. A simpler version would be to manually set holding pins at 12 inch incremental heights. This may be all the cub forklift can do.

Here is an idea I kept stumbling over: can the force of the rocker arm be used to work a pump jack that results in lifting more than the 400lb lift capacity of the TC? Just like a human can pump a jack to lift a car what would be the resulting weight lifted if a cub with 400 lbs of pressure in the rocker arm pumped a jack? What type of hydraulic jack?

If a separate hydraulic system was run off the Cub pto to operate a forklift you would run into the problem of disengaging the pto in order to move the tractor. Would this affect holding the load in raised position while moving into position? The cub pto has to run at high engine idle to get max hydraulic flow while picking up a load. Would the Cub have to run continuously at a high idle to keep the lift positioned, while maneuvering the load?

But to lift a heavier weight than 400lbs a different method than the TC is needed, I’m guessing.

A battery operated hydraulic pump system seems like a good idea but I don’t know if they can lift high enough to get my load to six feet high. They run off 12 volt battery, my ’49 cub is a six volt system so how could I keep a 12 volt battery charged from the cub engine?

Another way to operate the lift could be done by a portable hydraulic power unit powered by a separate 8 hp engine to power the unit http://www.fostermfgcorp.com/hydraulicp ... %20Gas.htm. Both would become counterweights attached to the beam. This way the cub idle doesn’t have to stay high while operating the clutch for movement.

I also wondered if an air compressor could be used to operate a lift. I imagine the compressor could be mounted on the beam and powered off the cub engine by belt and extra pulley or the pto. http://www.vanair.com/products.php?product-id=42 http://www.vanair.com/products.php?product-id=44 . The compressed air tank would operate the lift’s piston in separate relation to using the clutch and high idle in order to move the cub. I have also seen that an air compressor gear can be directly attached to engine gears at the block but wonder if it could be done to a cub?

Another idea is to use a ‘Forkster’ http://www.forkster.com/products/mini.asp . A similar smaller idea is the Avant lift attachment http://www.avanttecno.com/www/index.php ... s=1&pid=12 (but the Avant attachment was never available in the US and seems impossible to find even overseas, if it was ever made). This type would have to be operated by a hydraulic power unit and separate 8hp engine. This would take the problem of weight off of the cub itself. It would be attached to a reinforced final drive and or to the box truss beam. I imagine that by using the truss beam the ‘Forkster’ could attach to the front. Whether rear or front attachment I wonder if the ‘Forkster’ would produce too much side torque on the cub when making that initial move to go to the left or right thus forcing the outrigger wheels to change direction?

I saw recently here on the forum an ebay advert for a used lowboy with rear mounted forklift. The lift looked heavy duty. The lowboy rear end is obviously strong enough to carry the lift, so how large is the hydraulic system? Is it an internal hydraulics or separate unit from the engine like was done on the cub?

After all this my conclusion has become that the breaks may be the biggest problem, unless someone knows how to improve the rear brakes. With a lot of design work I imagine some motorcycle type disc brake system could be mounted to the front wheels to aid the braking problem. Another thought, with obvious cost and newbie misconceptions, could hydraulically-powered independent wheel motors be attached to each cub’s front wheels to solve braking and add drive? (Maybe electrically powered wheel motors in a few years.)

So, this is as far as I got, a bunch of newbie ideas. I’d sure like to make more use of the cub that I have, so it would be great to have some more of this forum’s feedback and knowledge so I can continue thinking about it.

Arnold
 
Others will post as to how the mounting should be arranged. For the lift itself, I would just get some thin cylinders from Burden Surplus, they have forklift cylinders, but others may work also. Plumb to the TC unit, either make or buy the adapter, add a spool valve and you are done. You may need a separate tank for more fluid and this setup may be slow depending on the size of the cylinder. Do you ever plan on using the crank to start this tractor? If not you could get a larger pump and mount on the front of the tractor driving through a shaft to the front of the crank pulley. A separate higher pressure pump would allow the use of thinner cylinders and lighter weight. I would avoid using the TC unit itself for much lifting and go with separate valves and cylinders.
 
I am not a cub nor machinery expert by any means, but I suspect that purchase of a machine built to do what you want will be cheaper, less effort, and safer for you and the cub than multiple modifications. Just my opinion.
Todd
 
Arnold:

This is a Manitou. What a Cub could look like when converted to a forklift.

CUB-Manitou2_forklift.jpg

Image courtesy of George Willer's Photo Collection

I still need to scan the pics in the book I have. Keep forgetting to do that.. so many things to do.. :D so little time :( :o :) I am still trying to find out what the actual model name/number of the Manitou Fork Lift that was based on the Cub. Rather difficult critter to find much information on.

This is just IMHO, but I think that tring to convert a Cub into a rough terrain fork lift may be a bit daunting if not impractical.. especially considering the Cub's weaknesses in the finals and of course the ear. Even with Rick's amazing ear supports, a fork lift is way too heavy. Ballast or counterweights hanging off of the front as well is really way too heavy.

However with that said, I am intrigued by the ideas you have. Wether or not it is a practical project for a Cub is outside of my skill level, but I like the idea. Rick Prentice. Gary Dotson, George Willer and a few others have a lot of experience putting different implements like a back hoe, V-6 engine, a diesel engine, 3 point hitch and other things/radical modifications on a Cub and are better suited to address the feasibility of this idea.
 
Hey Rudi, every time I see this photo of the Manitou forklift I get more inspired to see this project through. I see Manitou is a forklift manufacturer is it the same company? The pictures you are planning to scan, are they more views of this Farmall Manitou? I'd love to see them. And what is the book you talk about, is it hard to come by? I see in the picture that the lift may be mounted directly off of the rear axle rather than the final drives. Do you know if this forklift was designed by the Farmall engineers or the Manitou engineers or by private owner?

Arnold
 
Arnold. I'm in the same boat with TJG and Landreo. Cheaper to buy a used skid steer with more capabilities.

Couple of things. The mast and forks alone for a lift of 500 - 700 lbs to six feet off the ground will weigh almost as much as the intended load.

Most of the commercial lifts use one way cylinders. This means a lot of hydraulic fluid. Plus the purchase of the pump and controls. ((Cost as much as a Cub with mower.))

The counter weight on some of the smaller battery powered fork lifts is a battery weighing in at over 2000 lbs.

If you are serious, call several of the fork lift dealers in your area or one of the firms servicing fork lifts. They should have a number of used lifts for sale or know where some are. At one time the firm I worked for had a number of working but well used fork lifts. No one would buy them. Finally a scrap dealer picked them up, free, for cutting them up and hauling them off. If you can pick up one of the stock pickers you could use the mast, and some of the hydraulics.
 
Arnold, we think alot alike. There should be a bumper sticker or tee shirt with the saying---"It's a Cub thing, you wouldn't understand" :shock: :shock: When you have Cub running through your veins, another brand of machinery isn't an option. I too have intentions of building a forklift cub. I already have the mast setup like Eugene mentioned that I acquired from a friend(WK). One of these days I'll get around to putting it together. There's a couple other projects ahead of it though. My only safety concern is having enough front weight to keep the cub from flipping backwards. I'll figure that issue out when the time comes. I plan to use all hydraulics for the forklift operation. Having a tank inside your box tubing would provide more than enough fluid needed for the cylinders.

Keep up the great ideas, just remember to keep safety first and overkill rather than skimp.

Rick
 
Arnold:

From what I have come to understand, this is an MC-5. I still have some research to do.. and I will post the information when it is done. Not high on the priorities, but not at the bottom either. Suffice to say that the MC-5 was the result of some real engineering in France in the mid 50's. The company is still in business today and they build Forklifts and other equipment. Not sure who the current owners are. Just noticed that there is a Manitou fork lift next door at the lumber mill :roll: that I never noticed before.

The MC-5 seems to have been the first production unit by Manitou after a number of years of developement -- I think the first model came out apparently in 1959 and could lift a total of 1,000kg or 2,200 lbs., and could lift it about 3.6m or about 11.8110236 feet. (Most of the information is in French but it is not complete, just a few pages) I am beginning to think stongly that the Manitou uses a French Super Cub as the primary unit which would make sense and by the appearance of the tinwork at least. Apparently there was an MC-6 based on a McCormick D-217.

MC-5-02.jpg
MC-5-03.jpg


This is the book that I found some of the information in and in which the above pictures reside:

!BS81Uyw!Wk~$(KGrHgoOKjMEjlLmRfcUBKF0qWVWNg~~_12.JPG


Tracteurs Farmall Cub et dérivés 1947-1979 Jean Noulin

It isn't cheap and it is in Euro's Price: EUR 56.54 which is about $90.00 Cdn/US. With shipping :?: probably around $100.00 bucks easy. (Nice with the buck almost par). I was lucky and got it back when it was only EUR 30.00..

I sincerely doubt that a Cub can be fitted with a forklift safely without some rather diffiuclt engineering and fabrication hurdles to overcome if doable. Be interested, but would be afraid of possible consequences :(
 
Rick, I think you're right, it must be a cub thing. It sort of seems crazy but sort of not. My dad and I have had this tractor running since he bought it in '49, and its just seems like the next step. Thanks for the input. Too bad you have alot of other things to do. LOL. When you say you will use "all hydraulics" do you mean you will use the cub system or a separate extraneous system?

Rudi, thanks so much, great to see those pictures! They and your info answers a few more questions I've been curious about. Now I can come up with more ideas. I'll have to search for photos and look more closely at a French Super Cub and a McCormick D-217. This is great.

Could someone address the concern I had of attaching aluminum to steel? In order to bolt an aluminum strut or flange to the cub would you have to use a particular material in between where they touch, to avoid wearing out the aluminum? And what type of bolt would be best, steel or aluminum. Is there a way to keep a steel bolt from reeming out an aluminum flange hole?

Arnold
 
Arnold:

I didn't see Rick's reply.. :oops: :roll: Sorry Rick :big shy:

If there is anyone who can come up with a Forklift Cub, make it safe and useful, it will have to be Rick (Master Fabricator Extraordinaire)Prentice :big smile: Anyone who can build Harley, the Backhoe Cub, a Snowblower Cub and a 3 point hitch for a Cub has to be the one to figure out what Manitou did.

Many of us are proud owner's of some of Rick's products and they are a marvel for sure. I kinda forgot that Rick had mentioned the forklift was on his to do list... :oops: :arrow: :D
 
I used to drive a semi in college hauling horse manure. No one parked next to me at the truck stops. Go figure.
I loaded the trailor with a trojan loader that was apparently the working parts of a Farmall M turned backwards. So similar things have been done in the past.

I never payed attention a forklift mechanism, do they telescope on roller bearings or just tubes sliding inside each other?

How much money do you want to spend?
How safe do you want to be?
How accurate does the positioning of the forks have to be?



Hydraulics would be the safest and most accurate but more work and more expense. You could run a pump off the pto shaft or off the front of the engine. You could also use the TC pump but it would be very slow. Another thought if you are willing to give up some accuracy and possible safety is to use an electric winch to pull up and drop down. Would need a winch with a brake but even then it may not position all that accurately. Cable dozers used winches to raise and lower the blades and worked well although not as nice as hydraulics.

It can be done, does not appear to be all that hard, just depends on the size of your wallet. 1000 lbs of load plus another 500 lbs of steel is alot to hang off the back of a cub. The weight is still supported by the finals. Others may know how much weight is too much for the finals but that seems like a lot.
 
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