Chris Jones
Well-known member
I've been working on my 102. I've removed the drive shaft and clutch. I need to replace the teaser spring. The holes in the clutch disk are worn out to about 3 times the size they should be. My neighbor had a great idea to save money on the clutch disk. Using the drive disk with the pins removed as a template drill 3 new holes in the clutch disk between the existing holes for the pins. Great. I'll give it a try.
Also the release bearing, well I think the front has worn so it came off. It looks like a thin washer in front of the bearing now and you can see the balls in the bearing. I think the "washer" used to be fitted to the bearing--the front of the bearing and as the edge wore away it was cut loose from the bearing. I see on the web it is 35-40 bucks. Can't do that. Any ideas?
I've also got to fabricate a new release lever bracket. The lever is good but the holes in the bracket it's pinned to are very bad. I think I can figure out something with this.
Now for steering. It's almost disassembled. Can't get the adjusting plug at the end of the shaft out. Any ideas? I will be buying a new cam follower as this one had lost it's jam nut and was wiggling around bad. Thankfully the threads in the steering lever seem good. The follower's threads are shot as well as it is worn, on all sides, from wiggling around. I'm going to need a new seal for the steering box and probably new bearings inside--haven't been able to get to them yet.
Any tips on any of the above appreciated. I'm on a tight budget.
Also the release bearing, well I think the front has worn so it came off. It looks like a thin washer in front of the bearing now and you can see the balls in the bearing. I think the "washer" used to be fitted to the bearing--the front of the bearing and as the edge wore away it was cut loose from the bearing. I see on the web it is 35-40 bucks. Can't do that. Any ideas?
I've also got to fabricate a new release lever bracket. The lever is good but the holes in the bracket it's pinned to are very bad. I think I can figure out something with this.
Now for steering. It's almost disassembled. Can't get the adjusting plug at the end of the shaft out. Any ideas? I will be buying a new cam follower as this one had lost it's jam nut and was wiggling around bad. Thankfully the threads in the steering lever seem good. The follower's threads are shot as well as it is worn, on all sides, from wiggling around. I'm going to need a new seal for the steering box and probably new bearings inside--haven't been able to get to them yet.
Any tips on any of the above appreciated. I'm on a tight budget.