It felt like an absolute fight to get the original radiator off. Not because of the bolts (I managed to not have a single broken bolt with a nice long extension on the ratchet), but just trying to work around the fan shroud. With the original radiator off, I cleaned up the surface (removed old gasket) which was pretty flat, and started to put on the new one. RTV silicone on both sides of a fresh gasket, new radiator on top of that and then back to the fight of working with small pieces in tight spaces with chunky hands. Finally got everything assembled and tightened down, though it took a bit longer than I'd have liked. Let things sit and come back a few days later for the moment of truth - putting some antifreeze in the new radiator...
When I took out the old radiator, I left the antifreeze that was in the reservoir below the radiator, so I only put in about 2 cups of fresh antifreeze at the top of the new radiator. Not sure where, but apparently I have a leak somewhere. It doesn't seem to be coming from anywhere near the gasket connections. I feel like I must be missing something obvious in how I've done this, or is it really a possibility that I just got a bum radiator? FWIW, I got my radiator replacement from Hamilton Bobs and what they sent was a brand named "Pal." Photos below. I'm dreading the possibility of having to take this thing off again, which I've not yet done, but this is mostly because I'm tired of all the green fluid that's hit the garage floor so far...
Would love to have a bit of your wisdom.
